3D Scanning for Energy & Heavy Industry Application

Heavy industry is a type of business that involves a high capital cost, big equipment, and low transportability. The items produced by heavy industry used to be products such as oil, iron, and construction equipment, which are essential to economic development and industrialization of economics. As a part of the supply chain of other products, energy, and heavy industry has become the foundation to produce consumer products.

High-tech 3D measurement technology is extensively used in the machinery manufacturing of heavy industry, from product design & optimization, FAI, assembly analysis, and quality control to simulation.

Scantech’s portable 3D laser scanners, optical tracking 3D scanners, and automated 3D measurement systems can be used in energy and heavy industry. The portability of our accurate 3D scanners makes it possible to measure large-scale parts, including wind power hubs, tractor chassis, and excavator arms right on-site without having to move them around. Their advanced algorithm can deliver measurement results with an accuracy of up to 0.02 mm to ensure the parts manufactured to meet the stringent requirements.

Scantech is dedicated to helping manufacturers improve efficiency and take the lead in the highly competitive market. We cater to a variety of needs in energy and heavy industry, specifically:

3D Inspection

3D Inspection

Scantech 3D measurement technologies truly deliver non-destructive inspections. Compared with contact measurement, 3D laser scanning is much faster and more flexible in capturing full 3D data. The 3D data of complicated curved surfaces, their coaxial and cylindricity can also be easily obtained, while the traditional solutions are challenging to achieve. However, handheld 3D laser scanners can get complete 3D data without damaging the products.

Reverse Engineering

Reverse Engineering

Scantech industrial handheld 3D scanners can capture high-precision 3D data of objects for the reverse engineering of mechanical products. The accuracy of 3D laser scanners can be up to 0.02 mm to ensure more accurate reverse modeling, which saves development costs and shortens development cycles for machinery manufacturers.

Maintenance

Maintenance

Mechanical wear is inevitable during the fabrication and application of mechanical products. Even minor errors can cause huge losses, therefore, product maintenance is indispensable. With KSCAN, SIMSCAN, and AXE 3D laser scanners, we can accurately obtain 3D data of mechanical products. This way, we can correctly find the worn parts and better understand how to maintain the products based on 3D data.

Guarantee the Quality with 3D Metrology Solutions

Hydropower Turbine

Hydropower Turbine

Wind Power Hub

Wind Power Hub

Wind Power Blade

Wind Power Blade

Planet Carrier Gear

Planet Carrier Gear

Excavator Arm

Excavator Arm

Chassis

Chassis

Anvil Block

Anvil Block

Welded Coupling

Welded Coupling

NDT Measurement and Inspection for Energy and Heavy Industry

The parts in energy and heavy industry, including parts of construction equipment and farm equipment, feature large sizes, stringent requirements on GD&T, and tight machining allowances. NDT 3D measurement and inspection plays an important role in manufacturing high-quality mechanical parts and ensuring they are maintained in good working states.

Traditional Gauge VS Scantech’s 3D Scanner

Traditional Inspection Gauge

Tedious workflows

Limited data collection

Inefficient measurement

Scantech’s Handheld 3D Scanner

Precise 3D measurement results

Full-field data collection

Easy operation

Intuitive reports

Highly portable

3D Printing

3D printing is a way to create products based on 3D models. By adding materials such as metals and plastics layer by layer, complex objects can be produced quickly and at low costs.

Scantech’s 3D laser scanners can obtain the 3D data of objects and generate 3D models ready for 3D printing. It reinvents the way 3D models are created and significantly lowers the development and production costs for 3D printing. By combining 3D scanning and 3D printing, manufacturers can stay competitive and develop products faster.

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Reverse Engineering

Reverse engineering is a technical process used to analyze and research a target product to draw inspiration for producing new products. In this way, products can be created with lower costs and launched in a shorter amount of time.

Our portable 3D scanners enable you to quickly get insight into different design versions by scanning and creating ready-to-use 3D models. As a result, parts can be developed more quickly to meet demanding specifications.

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3D Inspection

Non-destructive inspection is truly possible with Scantech 3D scanners. In addition to being faster and more flexible than contact measurement, 3D laser scanning can capture full-field 3D data. It also enables you to obtain 3D data of curved and freedom surfaces, and GD&T of newly manufactured parts.

By measuring up to 0.02mm, 3D laser scanners ensure more accurate measurements. For manufacturers of heavy industry, it reduces development costs and shortens development cycles by facilitating the design of high-performance machines without compromising on quality standards.

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Product Development

A new product is finally available to market after it goes through the stages of idea generation, screening, validation, prototyping, and commercialization. The processes need to be accelerated to shorten the time-to-market.

With advanced 3D technology, Scantech is enabling the development of the energy industry. By improving intelligent manufacturing productivity, we will help realize the goal of carbon neutrality, upgrade the heavy machinery industry, and promote the upgrade of the heavy industry sector.

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Automated 3D Measurement

An automated and programmed inspection system is typically more accurate than the inspection conducted by human inspectors. With automation, users can inspect parts in batches with non-stop measurements.

Scantech’s all-in-one automated system features quick deployment, easy operation, and accurate measurement results. Our automated measurement systems such as AM-DESK and AutoScan-T can measure up to hundreds of parts a day, which greatly increases outputs. Thanks to their high efficiency and repeatable results, manufacturers can improve the detection of defects and deformations and enhance product manufacturing.

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3D Printing

3D printing is a way to create products based on 3D models. By adding materials such as metals and plastics layer by layer, complex objects can be produced quickly and at low costs.

Scantech’s 3D laser scanners can obtain the 3D data of objects and generate 3D models ready for 3D printing. It reinvents the way 3D models are created and significantly lowers the development and production costs for 3D printing. By combining 3D scanning and 3D printing, manufacturers can stay competitive and develop products faster.

Learn more

Reverse Engineering

Reverse engineering is a technical process used to analyze and research a target product to draw inspiration for producing new products. In this way, products can be created with lower costs and launched in a shorter amount of time.

Our portable 3D scanners enable you to quickly get insight into different design versions by scanning and creating ready-to-use 3D models. As a result, parts can be developed more quickly to meet demanding specifications.

Learn more

Talk to an expert

Engage in a conversation with a specialist to discover how our 3D scanners can enhance the quality inspection process tailored to your industry's needs.